Precision Through Shear Testing

 At Peak Processes, we understand that efficient bulk material and fluid handling systems depend on precise material characteristics. To optimize flow and performance, we employ a state-of-the-art shear tester designed in-house. This device allows us to measure key material properties such as cohesive strength, internal friction, and flowability, which are critical factors in ensuring the reliable movement of materials through chutes, hoppers, conveyors, and piping systems.

 A shear testing report provides essential data that informs the design and modification of handling systems. By understanding how materials interact under different stresses, we can accurately predict potential flow issues, such as arching, ratholing, or erratic discharge. This report serves as the foundation for both retrofitting existing systems and designing new ones from the ground up, ensuring efficiency, longevity, and reduced maintenance requirements.

 For businesses struggling with inefficiencies in their current material handling systems, a shear testing report can be a game-changer. Retrofitting an existing system without understanding material behavior can lead to costly trial-and-error solutions. By integrating shear testing data, we can identify the root causes of blockages, inconsistent flow, or excessive wear and implement targeted modifications. This results in smoother operations, increased throughput, and minimized downtime.

An often-overlooked factor in bulk material and fluid handling efficiency is the choice of lining and substrate materials. Different materials react uniquely under shear stress, and using the appropriate liner can amplify flow performance significantly. For example, low-friction polymer linings help reduce material hang-ups, while ceramic or wear-resistant steel linings are essential for handling highly abrasive materials. At Peak Processes, we partner with industry leaders to source the highest quality lining and substrate materials, ensuring our clients receive durable, performance-driven solutions. By selecting the right combination of materials based on shear test results, we can enhance durability, minimize wear, and optimize material flow, ensuring long-term system reliability.

 When designing a new handling system, shear testing plays an invaluable role in ensuring optimal material flow from the outset. Rather than relying on general industry assumptions, we tailor every component—whether it be chute angles, hopper geometries, or conveyor speeds—to the specific properties of the materials being handled. This proactive approach not only prevents future handling issues but also enhances operational efficiency and longevity.

With our expertise in shear testing and bulk material handling solutions, we provide data-driven recommendations that improve reliability and efficiency. Whether you are troubleshooting an existing system or developing a new one, our commitment to precision and performance ensures that your materials move exactly as they should.

Optimizing Flow, Elevating Performance—That’s the Peak Processes Advantage.